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Project at a Glance Contents on the CD ROM
  • Pre-preg is a term for "pre-impregnated" composite fibres. These usually take the form of a weave or are uni-directional.
  • Prepreg comes in three basic forms: tow-preg, unidirectional tape and fabric.
  • Prepregs are classified as thermoset prepregs and thermoplastic prepregs, but thermosets are the most prevalent, with the epoxy, phenolic, Vinyl ester, bismaleimide, and cynate ester resins while
    high-performance thermoplastics such as polyether ether ketone (PEEK) and polysulfone (PS) are also used to produce prepregs.
  • A prepreg consists of a reinforcement material preimpregnated with a resin matrix in controlled quantities.
  • Prepregs provide better mechanical performance over a wide temperature range than wet layups, that is , dry fabric with manually - applied resin.
  • They are rolls of uncured composite materials in which the fibers have been preimpregnated (combined) with the resin. The name “prepreg” comes from “preimpregnation.”
  • The two major benefits from the use of prepregs in boat construction are lighter weight and greater strength.
  • Pre-preg allows one to impregnate the fibers on a flat workable surface, or rather in an industrial process, and then later form the impregnated fibers to a shape which could prove to be problematic for the hot injection process.
  • The most common resin is epoxy, probably because the major markets for prepreg materials are in aerospace, sporting goods, and electrical circuit boards where the excellent mechanical, chemical, and physical properties of epoxies are needed.
  • Prepregs are ready to use material to produce composite parts wherein matrix resin is impregnated into the reinforcing fibre along with the curing agent and additives; impregnated reinforcements mainly make three forms : unidirectional tape (0 oorientation), woven fabrics, and roving.
  • The choice of processing method is determined by the cost, quality and type of component being manufactured. Vacuum bag processing is suited to components with thin sections and large sandwich structures while autoclave processing is used for the manufacture of superior quality structural components containing high fibre volume and low void contents.
  • Most thermoset prepreg and some thermoplastic prepreg is made using two basic systems: solution coating saturates the reinforcement with resin dissolved in a carrier solvent, while hot melt coating used heat and pressure to impregnate the fibres material for mass production, is rapidly emerging as a material of choice for a variety of commercial applications, from aerospcae to renewable energy.
  • The majority of thermoset prepregs require  refrigeration to preserve their physical and chemical characteristics.
  • Prepregs should be stored as received in a cool dry place or in a refrigerator. After removal from refrigerator storage, prepreg should be allowed to reach room temperature before opening the polyethylene bag, thus preventing condensation.
  • Prepreg market depicted a significant growth during 2004 to 2009; however this market dropped in 2009 due to recession. In 2010 the market geared up again and is expected to show good growth in near future.
  • As a result of wider acceptance and emerging demand, the prepreg revenue growth and profit margin potential.
  • The demand for prepreg is growing with high rate in new applications also, like in tidal turbine blades.
  • Global prepreg market is estimated to reach $4.3 billion in 2015. For the next five years, the global prepreg market is expected to grow at a CAGR of 12% (app).
  • Prepreg manufacturers are anxious to expand their markets and seek new customers who are currently using wet techniques.
  • Prepreg has excellent properties of light weight and high strength. Supply demand gap is likely to decrease in near future as the prepred demand growth rate outpaces
    the capacity additions by major suppliers.
  • The leading prepregs suppliers are Hexcel, Advanced Composites Group (ACG), Toray, Cytec, Gurit, and TenCate Advanced Composites, among them Hexcel, Toray, and Gurit are building new capacity to meet the increased demand.
  • Over the next decade prepregs application will secure a good position in alternative energy, high performance automobiles, construction and infrastructure end use applications.
  • The world wide trend in prepreg machinery is favouring flexible, multifunctional systems for the production of various products made from rovings, textiles and multiaxial structures.
Introduction
  • Characterisation of Epoxy Prepregs
  • Prepreg thickness
  • Prepreg Fabrics
  • Prepreg Materials
  • Pre-preg

Products

  • EHG250-44-37
  • Carbon Fiberply Prepreg
  • Marine Product Catalogue
  • Prepregs for Civil Aircraft Applications
  • Core Cell
  • Crushed Core Phenolic Prepreg
  • SP-High Modulus Prepreg
  • Divinycell
  • Bonding Prepreg for Multilayer
  • Fastrise
  • Orca Composites
  • Arlon
  • No-Flo Specialty Prepreg
  • Epoxy Laminate and Prepreg
  • SP-High Modulus
  • Laser Drilling Prepreg
  • Multipreg
  • Zoltek
  • E-765 Epoxy Prepregs
  • Laminate/PCL-FRP-370HR Prepreg
  • Prepregs for Renewable Energy Applications
  • RO4400 Series Prepreg Data Sheet
  • Prepregs for Space Applications
  • Tooling prepreg

Msds

  • Arovex
  • Auspreg/UV - Vinylester Resin and Glass Fibre Prepreg
  • Boron Prepreg
  • Cyform 777 Epoxy Tooling Prepreg
  • Fiberglass Prepreg
  • FR408HR Prepreg
  • Prepreg 7781 E-Glass
  • Hy-Bor Prepreg Tape
  • Hye
  • IS680 Prepreg
  • TPG Family (prepreg)
  • PCL-GI-180P Prepreg
  • Prepreg Product
  • Prepreg Carbon/ RS and MS Epoxy Molding Compounds
  • Cycom 7701 Structural Prepreg
  • TLM Prepreg and Laminate.
  • Toughened Epoxy System
  • Prepreg 2x2 Twill Weave Kevlar
  • Epoxy Woven Fiberglass Copper Clad Laminate and Prepreg

Technology

  • Non-Autoclave (Prepreg) Manufacturing Technology
  • Chopped Prepreg
  • Coating Solutions for Prepregs / Composites
  • Composite Technology at Airbus Germany Past, Present, Future
  • Hybrid Fabrication Route - Cost Efficient CFRP Primary Airframe Structures
  • Coating and materials handling technologies for prepregs
  • Metal Prepreg Technology Update
  • More about Prepreg Technologies
  • New prepreg materials offer versatility, top performance
  • Prepreg Technology for Out of Autoclave (OOA) Cure Processing
  • Prepreg and Melt Infiltration Technology
  • Technological advances in composites manufacture
  • Comparative Cost Study
  • Composites Processing Techniques

Patents

  • Apparatus for manufacturing prepreg
  • Prepreg and laminated board
  • Prepreg and composite
  • Prepreg and laminate
  • Prepreg and laminate
  • Prepreg laminates
  • Method of Manufacturing Prepreg
  • Method of making prepreg
  • Novel Prepregs
  • Prepreg
  • Prepreg fibers
  • Prepreg Composite fiber
  • Prepregs
  • Prepreg and process for producing the same
  • Single tow prepreg
  • Unidirectional thin glass prepreg
  • Prepreg and its use

Manufacturing Process

  • Characterization of polymer composites
  • Introduction to Advanced Composites and Prepreg Technology
  • FireShield Manufacturing Instructions
  • An Introduction to advanced composites and prepreg technology
  • Manufacture of Continuous Off-axis Thermoplastic Prepregs
  • Laminate & Prepreg Manufacturing
  • Coating and Materials Handling Technologies for prepregs
  • A Prepreg Overview
  • Prepreg
    Technology
  • Production of prepregs for Composites

Analysis

  • Effects of Manufacturing Defects on the Strength of toughened Carbon / Epoxy Prepreg Composites
  • Experimental analysis of prepreg tack
  • Void formation in prepreg processed composites
  • Nanostitching and Fuzzy Fibers
  • Prepregging and Mechanical Properties of CNT - CFRP Hybrid Composites
  • Batch Fabrication of fiber - reinforced elastomer prepreg
  • Thermal Rheological Analysis of Cure Process of Epoxy Prepreg
Project Reports
  • Advanced Composites Manufacturing Via Dry Powder Prepregging
  • Annual Production of 8 million m2 carbon fiber prepreg project of Jilin City
  • Composite Applications using Coir Fibres in Sri Lanka
  • Gas Transport in Out - of - Autoclave Prepreg Laminates
  • Low Cost Manufacturing Processes using UV Cure Resins
  • Non-Autoclave (Prepreg) Manufacturing
    Technology
  • Process Specification for the Manufacture of
    Composite Laminate Prepreg Parts
Market
  • Aerospace Industry Outlook
  • Global Market and Technology Watch
  • Prepreg forecast: Strong growth through 2013
  • Prepregs: Oppourtunites Ahead
  • Toho Tenax Expands Carbon Fiber Business in the Global Aerospace Market
  • Market Trends
  • The UK Carbon Fibre Composites Industry

Machinery

  • Prepreg machine Manufacturers
  • Unidirectional Tape Prepreg Machine
  • Cajero
  • Continuous Filament Winding Machine
  • Layup Automation with high speed dispenser
  • Impregnating Machine
  • An Easy and Efficient Method Of Punching Stacks of Prepreg Material
  • Your reliable partner for
    Prepreg Lines
  • Prepreg Machines
  • Prepreg Winding Delivery Systems

Uses

  • Designing Balanced Printed Circuit Boards
  • Effective approach to reduce scrap and processing problems
    during the manufacturing of complex Prepreg parts
  • CadSoft EAGLE Multilayer PCB
  • PCBs/Overview
  • Repair of Damaged Concrete Structures Using Prepreg Composites
  • Stack-up and the Basics of Multi-Layer Construction

Guidelines

  • Guide to Composites
  • Guide to Prepregs
  • Guide for Low Cost Design and Manufacturing of Composite General Aviation Aircraft
  • A Short Guide to Preventing Dermatitis

Company Profiles

  • Company from California
  • Company from Germany
  • Company from UK
  • Another Company from UK
  • Company from Connecticut
  • Company from Austria
  • Company from Taiwan
  • Company from Dubai
  • Another Company from Connecticut
  • Another Company from California
  • Company from Australia
  • Another Company from California
  • Company from Hampshire
  • Company from Singapore
  • Another Company from California
  • Another Company from Connecticut
  • Company from Massachusetts
  • Company from Pennsylvania
  • Company from Netherlands
  • Company from USA

Consultants

  • Consultant from Germany
  • Consultancy Services
  • Consultant from Germany
  • Consultant from Denmark

Suppliers

  • Suppliers of Prepreg
  • Prepreg Suppliers
  • List of suppliers
  • Suppliers List

Video Files

  • Prepreg Machine
  • Carbon Fiber Prepreg

Reports

  • Megatrends Will Fuel Our Future
  • Flying high on composite wings
  • Joining prepreg composite interfaces with aligned carbon nanotubes
  • TenCate Recognized as a Co-Winner in 2010 Aeronautics Innovation Award
  • Australian Composites Pty Ltd invests US$ 3.1 million in new prepreg manufacturing line
  • Prepreg materials investigated as a storage battery for future cars

  • Magazine

  • Toho Tenax has successfully developed
    Benzoxazine prepreg technology with Henkel

 

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