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  • Ceramic foams have an interesting combination of properties, such as low weight, high temperature stability. high permeability, high porosity, low thermal conductivity and low heat capacity. These properties have lead to a diverse field of applications, ranging from metal melt filtration, ion-exchange filtration, heat exchangers, catalyst support, refractory linings, thermal protection systems, diesel soot traps, flame rectifiers and solar radiation collectors. Recently the bio-technology and biomedical industries are employing ceramic foams made of hydroxyapatite, which can simulate bone and bio-implants.
  • Engineered foams have cellular structures which are categorized as either open call or closed cell foams. Foams consists of an assembly of irregularly shaped prismatic or polyhedral cells connected to each other with solid edges or faces. Engineered foams have been manufacturers from polymers, metals, glasses and ceramics. Ceramic foams are porous brittle materials with closed, fully open or partially interconnected porosity. Porous ceramic materials are being used in many industries and continue to be very active area of research for yet uncharted applications.
  • Open cell ceramic foams are used for a very wide range of applications. The excellent thermal shock resistance facilities their use for metal melt filtration and diesel engine exhaust filters. Ceramic foam filters improve molten metal casting quality by removing non metallic inclusions.
  • Open cell ceramic foam manufacturing techniques can be classified into three general categories: Sponge-replication, foaming agents or space holder method. The Sponge replication was first developed in the early 1960s.
  • The second technique is based on gas bubbles in preceramic melts. Gas evolving constituents are added to the melt. During the treatment bubbles are generated, causing the material to foam . This process was introduced in 1973 by sunderman.
  • The manufacturing process for Hi‑Por relies on the gelation of an organic binder to stabilise the foamed structure. It should not be confused with reticulated foam, which is produced from a polyurethane skeleton. The essential components of the process are ceramic powder, organic binders, dispersing agents, a foaming agent and water.
  • Ceramic foams have so far been produced in a variety of materials with various cell sizes, densities and degree of interconnectivity. Foams are usually produced with densities between 10 and 40% of theoretical and pore sizes between 100 µm and 1 mm.
Products
  • Aluminum Castshop
  • Ceramic Foam Filter (GCFF)
  • Allied's Foam Products
  • Ceramic Foam Filters for Casting
  • FiberOx® PBA Ceramic Foam Filters

MSDS

  • RATH Altratherm 2300HD
  • SELEE PRZ Ceramic Foam Filter
  • Refractory Ceramic Fiber (RCF) Product
  • HP Mullite Ceramic Foam

Technologies

  • New Refractories for Weight Loss
  • The World’s Lightest Ceramic Foam Material
  • A Novel Processing Route To Fabricate Low Cost Fused Silica Ceramic Foam
  • Ceramics in Separation Technology
  • Technology Briefs
  • Radiant Tube Technology (RTT)

Company Profiles

  • AceChemPack Tower Packing
  • Allied Foam Tech
  • Pyrotek
  • Ceraflux India
  • Jincheng Fuji New Materials
  • Midvale Foundry Products
  • Cellaris
  • Dahua Casting & New Materials
  • Ultramet Advanced Materials Solutions
  • SELEE
  • LinYi JinMeng Carborundum

Production and Processing

  • Superconducting foams
  • An Innovative Solid Breeder Material For Fusion
  • Ceramic Foams – Processing and Applications as Filters
  • Inspiring New Solid Breeder Material
  • Ceramic Filter
  • Ceramic Foams - An Alternative to RCFs

Projects, Plants And Consultants

  • Catalystic traps for diesel particulate control
  • Computational Steering Helps Designing Ceramic Foam Burners
  • Ultra Light Ceramic Foam
  • Upscaling Project For Catalytic Converter For Diesel Emission Control
  • Cellaris Ltd., the producer of the revolutionary ceramic foam
  • GUIDE Ceramics Co., Ltd
  • Meta Foam Technologies
  • Intota
  • Cecon Consulting Group
Patent
  • Adhering ceramic foams
  • Manufacturing A Ceramic Foam Body
  • Ceramic Foams And Process Of Preparing The Same
  • Ceramic Foam
  • Process for manufacturing green and ceramic foam
  • Method For Manufacturing A Ceramic Foam
  • Methods For Producing Ceramic Foams
  • Method For Preparation Of Metallic And Ceramic Foam Products And Products Made
  • Methods For Producing Ceramic Foams Using Pre-Ceramic Resins Combined With Liquid Phenolic Resin

Applications

  • The application of KALPUR*
    direct pour technology in the
    production of safety critical
    steel construction castings
  • Ceramic Foam Filter Application
  • Ceramic Foam Provides Safe Alternative to Asbestos
  • Ceramic foams directly-coated with flame-made V2O5/TiO2for phthalic anhydride catalysisFig
  • Ceramic-Foam Surface Burners

Suppliers

  • Guizhou New Material
  • Global Exporters & Manufacturers
  • Ceramic Foam Filter Suppliers
  • Ceramic Foam Directory
  • Beihai Kaite Chemical Packing  
  • Hisina Industrial
  • Ceramic Foam
  • Ceramic Foam Filter Selling Leads
  • Ceramic Foam Filter  Suppliers
  • Ceramic Foam Filter Trade

Report

  • Exhibition Report
  • Analysis of the Performance of Novel Truss Lattice Structures II
  • 2007 NASA PAV Challenge Results
  • Microcellular Ceramic Foams for Radar Absorbing Structures
  • Ceramic Foams Porous Microstructure Characterization
    By X-ray Microtomography
  • Advanced Catalysts and Reactors for Mars Exploration Sabatier Processors

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