Aluminum Foam
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Contents on the CD Rom

  • Aluminum foam originates by solidification of liquid aluminum in which fine gas bubbles are dispersed. Aluminum foam possesses high stiffness at very low density. It absorbs high impact energies regardless of the impact direction. It is highly efficient in sound absorption, electromagnetic shielding and vibration damping.
  • Aluminum foam is a highly porous cellular material were pores represent 65 - 90 % of the total volume. The foaming process principally does not affect the properties of the cell-wall material.
  • The production process begins with the mixing of metal powders - elementary metals, alloys or powder blends - with a foaming agent, after which the mix is compacted to yield a dense, semi-finished product. This mixture may be compacted by various powder consolidation processes such as extrusion, hot pressing, or hot isostatic pressing, to produce a semi-product having a gas tight metallic matrix.
  • Foaming a piece of precursor material in a furnace results in a lump of metal foam with an undefined shape unless the expansion is limited in certain directions. This is done by inserting the precursor material into a hollow mould and expanding it by heating.
  • Lost foam cast aluminum A356 is increasingly used in the automotive industry for engine block and cylinder head applications due to its combined properties of excellent cast ability, corrosion resistance and in particular, high tensile and fatigue strength after heat treatment.
  • Solid metallic foams exhibit many unusual combinations of physical and mechanical properties that make them attractive in a number of engineering applications. For instance, when used as cores of structural sandwich panels, they offer high stiffness in conjunction with low weight. Their use in energy absorption devices exploits their capacity to undergo large deformations at almost constant stress.
  • Metal foams, full of tiny air bubbles like a sponge cake, are gradually making inroads in industrial applications. Lightness and high energy absorption are two demanded material characteristics. Less known is the use of open-pored variants for decorative purposes.
  • The closely related closed-pore metal foams are already making headway in numerous applications. Their low weight predestines them for use in light but rigid assemblies in machines with moving parts.
  • Metal foams made of grains and pores only nanometers or billionths of a meter wide are lighter than Styrofoam, enough to float on water. The extraordinarily high surface areas these unprecedented foams possess suggest they could serve as excellent platforms for chemical reactions that for instance help generate electricity or remove pollutants, experts told UPI's Nano World.
General
  • Aluminum Foam-FAQs
  • Fibre Reinforced Aluminum Foams
  • Metal Foam
  • Aluminum Foam- Sandwich Structures
  • Strain Localization in Alporas Aluminum Foam

Properties

  • Microstructure of Open Cell Aluminum Foam
  • Acoustic Properties of Aluminum Foams
  • Physical Properties of Aluminum Foams
  • Characterization of Aluminum Foam
  • Crash Behaviour of
    Aluminum Foams
  • Duocel Aluminum Foam
  • Mechanical Properties of Stabilized Aluminum Foam
  • Mechanisms of Misrun Formation in Aluminum Lost Foam Castings
  • Evaluating Mechanical Properties of Al-Foam
  • Permeability of Metal Foams

Production

  • Aluminum Foam Process
  • Metal Foams-Manufacture
  • Production, Properties, and Applications of Alulight
  • Aluminum Foam Production Using X-Ray Radioscopy
  • Metal Foam Made by  Melt Route
  • Production Methods for Metallic Foams
  • Production Methods for Metallic Foams
  • Preparation of Aluminum Foams
  • Powder Metallurgical Process for Production of Metallic Foams
  • Friction Stir Welding of Aluminum Foam Materials
  • Preparation of Metal Foam Laminates Using Foaming Technique
  • Aluminum Foam Manufacturing Techniques
  • Commercial Aluminum Alloys

Technology

  • Aluminum Form Technology
  • Aluminum Foam
  • Aluminum Lost Foam Castings
  • Aluminum Nano-Foam
  • Improvement of Aluminum Foam Technology by Tailoring
    of Blowing Agent
  • Multifunctional Foam
  • Perspective Technology
  • Powder Technology-Aluminum Foam

Patent

  • Cymat Granted Key Aluminum Foam Casting Patent in Europe
  • Method and Apparatus For Low Pressure Aluminum Foam casting
  • Method for Producing Foamed Aluminum Products
  • Forming Metal Foam Structures
  • Heat Dissipating Device with Metal Foam
  • Process for Producing Metal/Metal Foam Composite Components
  • Process for Shape Casting of Particle Stabilized Metal Foam
Project and Plant
  • Advanced Lost Foam Casting
  • Cellular Metals
  • Carmagnola Lost Foam Plant
  • Foundry Lost Foam Process Plant and Equipment
  • Modeling Compaction Bands in Metal Foams
  • Lightweight Structural Applications based on Metallic and Organic Foams
  • Metal Foams for Guards on High-Speed Machine Tools

Consultant

  • Metal Foam Center
  • Andreas Mortensen
  • Aluminum Inset Casting Expert
  • Aluminum Consulting, LLC
  • Lost Foam
  • OBS Consultancy

Products

  • Alusion Product Information
  • Damping Aluminum Foam Sheet
  • PM-Aluminum-Foam Products
  • Aluminum Foam Products

Applications

  • Alusion Applications
  • Strain Rate Effect of an Open Cell Aluminum Foam
  • Industrial Applications
  • Fluidity of Aluminum in Lost Foam Casting Process
  • Porosity in Complex 3D-Parts Prepared From Aluminum Foam

Reports

  • Cymat Annual General Meeting
  • Cymat 2005 Annual Report
  • Newark Firm Whips Up Aluminum Foam
  • Cost Estimation and the Viability of Metal Foams
  • Material Innovations
  • Licensing Agreement
  • Fraunhofer Annual Report
  • Characterization of Ultra Light Aluminum Foams Using Micro-CT
  • Aluminum Quarterly Report

Market

  • Gleich Aluminum Foam
  • Aluminum Foams for Lighter Vehicles
  • Metal Foams Finding Increasing Applications in Architecture
  • Nano World
  • Metal Foam Delivers Superlight Components
  • Material Database
  • Future Materials

Manufacturers, Suppliers and Equipment Suppliers

  • Metal Foam Manufacturers
  • Aluminum Foam Suppliers
  • Aluminum Foam Manufacturer
  • Foam Filter
  • Fire Wagons
  • Conveyor Belt Suppliers
  • Master Foam Material Aluminum
  • Pok Foam Equipment

Company Profiles

  • Gleich GmbH
  • Alulight International GmbH
  • Powder Metallurgy
  • Cymat
  • Institute of Materials & Machine Mechanics
  • Porvair Plc
  • Sperre Group

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